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Uncover Check Injection System Vauxhall Vivaro Warning | A Detailed Blog

Are you Seeing the "Check Injection System" warning on your Vauxhall Vivaro dash? This is a sign that something may have happened with the fuel injector or perhaps an issue caused by a leaking diesel injector. You’re not the only one facing this problem. You're trying your best to find a solution by searching the internet but struggling to find a detailed blog or guide on the issue.

Don’t worry! In this blog, we’ll dive into the common causes, repair costs, and when it’s time to call in a diesel injection specialist for a proper fix.

What Does Check Injection Mean on Vauxhall Vivaro?

When your Vauxhall Vivaro shows a 'Check Injection' warning, it is most likely due to a problem with the diesel or petrol injection system. It could be a problem with a standard rail injection system or an injector control pressure problem. The EFI system might not be giving the engine the right amount of fuel and poor performance is the result. 

If you are driving an Opel Vivaro, the problem can be caused by a fuel injector leaking or by a faulty direct diesel injection. To replace fuel injectors, it’s best to visit a fuel injector for proper diagnostics and to avoid further damage, as replacing fuel injector costs can be handy.

Did you know: A bad injector can cause up to a 25% drop in fuel efficiency, increasing running costs.

Uncover Check Injection System Vauxhall Vivaro

Common Causes of Injection System Issues in the Vauxhall Vivaro

When Check Injection System" warning pops up, it’s due to a few common issues.

  • Fuel Injector Malfunction or Clogging: Eventually, your fuel injectors can become clogged with dirt, debris, or even old fuel. They don’t deliver the right amount of fuel to your engine when this happens, resulting in poor performance and fuel inefficiency.
  • Fuel Pump or Filter Issues: The fuel pump pumps fuel from the tank to the engine. If it starts failing, you won’t get the right amount of fuel to keep the engine running smoothly.
  • Electrical Problems with the Injection System: Sometimes, it’s not the parts themselves, but the wiring or connections that cause the problems. 
  • Faulty Sensors: The engine in your Vivaro runs efficiently because it has a variety of sensors, including the air/fuel ratio sensor.
  • Low-Quality or Contaminated Fuel: Poor quality fuel can mess with the injection system, blocking injectors or damaging them.

Engine Failure: Check Injection System Warning in Vauxhall Vivaro

So what does injection fault mean on Vauxhall Vivaro?  The engine failure hazard warning on a Vauxhall Vivaro with a check injection system depicts that there is a Vivaro injector fault in fuel injection that can lead to a bigger problem. Don’t undermine the risk and try to overcome this in the best possible time otherwise, it can possibly result in low fuel efficiency, engine misfire or even complete engine failure.

How to Reset Check Injection System Vauxhall Vivaro

  1. Check for Issues First: It’s essential to make sure there’s no underlying issue with your fuel injection system before resetting. This warning could mean that your injector leaking diesel or that there is a fault in your common rail injection system.
  2. Turn Off the Engine: First, turn off your engine and take out your key.
  3. Disconnect the Battery (Optional): Disconnect the battery for about 10 minutes, or you can reset the system. This will clear the warning but won’t solve any existing problems.
  4. Use a Diagnostic Tool: An OBD-II scanner is usually best for more accurate diagnostics and resetting. It can read codes from your EFI system and make sure everything's ok.
  5. Restart the Engine: Then wait, reconnect everything, start the engine and see whether the warning light is still there or not.
  6. Why Reset It? Sometimes, resetting the warning will dim the light temporarily, but it doesn’t solve the bigger problem. No matter if it’s a fuel injector issue or something more complicated as a hydraulic injector fault, it’s important to troubleshoot and solve the problem. If the light comes back, it’s time to call in a diesel injection specialist.
Check Injection System Vauxhall Vivaro

Vauxhall Vivaro 1.6 and 2016 Model Specifics

The 2016 Vauxhall Vivaro 1.6 has a fuel-efficient 1.6-litre diesel engine capable of up to 47mpg. Available in single turbo or BiTurbo form, each model delivers between 90 and 145 PS. It is ideal for business use and long-distance travel with its large payload capacity, Euro 6 emissions standards, and low running costs.

Model Specifics:

  • Engine Options: In 2016, the Vivaro 1.6 had a variety of turbocharged options, including a single turbo and BiTurbo versions with power outputs from 90PS to 145PS. The BiTurbo version, which adds additional torque, was helpful in achieving power and efficiency.
  • Fuel Efficiency: Built to be highly fuel efficient, with up to 47 mpg reported fuel economy, this model is an economical choice for businessetravellingng long distances.
  • Emissions: The 2016 model meets Euro 6 emission standards with the efficient engine and Diesel Particulate Filter (DPF) technology that helps reduce the vehicle’s environmental impact.
  • Payload and Space: With a large payload capacity (around 1.2 tonnes) and cargo space of up to 8.6 cubic metres, it is well suited to carrying goods, equipment, or tools.

Uses:

Learn about the uses of 2016 Vauxhall Vivaro 1.6. It’s also used in sectors like:

  • Logistics and Delivery Services: It is suited to delivery and logistics companies of the cargo.
  • Construction and Maintenance: Its size and payload capacity allow it to transport tools and materials for on-site jobs.
  • Passenger Transport: It can be used as a taxi or shuttle service, and its layout can be adapted for crew transport.

Benefits:

  • Cost-Effective: The build of its durable construction reduces running costs, and its fuel efficiency makes it an economical choice for businesses.
  • Eco-Friendly: It meets Euro 6 standards and helps reduce emissions, being able to be used in low-emission zones without extra charges.
  • Power and Reliability: On longer routes or with heavy cargo, the 1.6-litre BiTurbo option offers a good balance of power and reliability.

Difference Between Check Injection Vauxhall Vivaro Models

  • Check Injection Vauxhall Vivaro 2012: In 2012, Vivaro models were equipped with basic fuel injection warning systems to catch early issues with injectors, such as clogging or wear.
  • Check Injection Vauxhall Vivaro 2013: The 2013 Vivaro saw improved sensor integration, so the "Check Injection" system could more accurately detect injector faults and clogging.
  • Check Injection Vauxhall Vivaro 2014: With newer emission standards approaching, the 2014 model was refined for the detection of early signs of exhaust gas recirculation (EGR) valve malfunction and fuel pump efficiency.
  • Check Injection Vauxhall Vivaro 2017: The 2017 model introduced the 1.6-litre CDTi engine, which required advanced injection system checks to ensure compatibility with turbocharging and emissions regulations.
  • Check Injection Vauxhall Vivaro 2018: The 2018 Vivaro, with BiTurbo and Diesel Particulate Filter (DPF) technologies, had a more sophisticated "Check Injection System" alert for emissions standards and optimal performance.

Did you know: Diagnostic tools pinpoint the problem in minutes instead of navigating the endless web of possibilities?


Here, we have drawn a comparison between these model so that you can get a better understanding of their specifics.

Model Year

Engine Technology

Common Issues

Diagnostics

Maintenance Considerations

2012-2014

2.0-litre M9R diesel, simpler injection

Injector clogging, fuel pump wear

Basic OBD-II diagnostics

Regular fuel filter replacement, injector cleaning

2017

1.6-litre CDTi diesel, updated controls

EGR (Exhaust Gas Recirculation) issues, emissions faults

Advanced OBD-II with updated software

Regular maintenance of EGR and emissions controls

2018

1.6-litre CDTi with BiTurbo option, DPF

DPF clogging, turbocharger issues, precise emissions faults

Requires authorised diagnostic tools for emissions

Regular DPF cleaning, especially for short trips

Vauxhall Vivaro Check Anti Pollution System Warning Light

If your Vauxhall Vivaro shows a "Check Anti-Pollution System" warning light, then something’s not right with the emission control system. Check it in detail; there might be an issue regarding the Diesel Particulate Filter (DPF) or exhaust sensors. It's best to get it checked by a mechanic soon so it won’t lead to reduced performance or engine issues!

Vauxhall Vivaro Injector Location

The injectors on a Vauxhall Vivaro are normally located on the fuel rail near the engine. If you have an older model like the Opel Vivaro, you might have to remove parts such as the intake manifold to access the theme. If a problem occurs, you should ask a diesel injection specialist to help you.

Understanding Injection Fault Codes on Vauxhall Vivaro

Uncover the meaning of injection fault codes that come up:

  • P0089 – It  means you have a problem with the fuel pressure regulator, and if left unchecked, that could cause engine performance problems.
  • P0093 – A potential cause of a loss of power, a fuel leak, or excessive fuel consumption.
  • P0200 – Injector circuit malfunction (one or more injectors aren’t working as they should).
  • P0401 – EGR (Exhaust Gas Recirculation) flow is too low, often resulting in rough idling or stalling.
  • P1135 – Usually linked with a problem in the air/fuel ratio sensor heater circuit, reducing fuel efficiency and emissions.
  • P0670 – Glow plug control module fault, causing hard starting or rough idle.

Did you know: Injectors typically last 100,000 to 150,000 miles. If you’re in that range, it’s worth getting them checked

What is the value of using a diagnostic tool for accurate code reading? 

These codes give the exact issue that is being caused in the injector; these are lifesavers, save time, avoid guesswork, and tell you what you’re dealing with.

Conclusion

The Vauxhall Vivaro 'Check Injection System' warning can be caused by a number of things, including fuel injector faults or sensor failures. If these problems are not addressed as soon as possible, they can lead to long-term term damage and keep your vehicle from running smoothly. If you can’t figure it out on your own, don’t be afraid to call a diesel injection specialist. 


Keeping your Vivaro in top condition requires autostyling and special maintenance. We are KSB AutoStyling and have regular clients who trust our services for any issue they face. Avoid these problems by not relying on low-quality service providers. Contact us for injector cleaning service or any related issues.

FAQs

What Is Vauxhall Vivaro Check Injection Reset?

The Vauxhall Vivaro Check Injection Reset only clears the warning light after the problem is diagnosed; it doesn’t repair the original source. It’s a quick reset, but if that doesn’t fix it, you’ll need proper repairs.

What Is Check Injection System Opel Vivaro?

A Check Injection System fault on an Opel Vivaro is caused by a faulty injector or clogging. That’s a warning that something isn’t quite right with how fuel is making it to the engine.

Can I Drive With an Injection System Fault?

Technically, you can drive with a single point injection system fault — but it’s not recommended. If left untreated, it can lead to poor engine performance, lower fuel efficiency and could in fact make matters worse.

Why Is an Engine Running Rough After a Fuel Injector Replacement?

If your engine is running rough, it could be because of incorrect installation, air or fuel leaks, or a bad injector. The best thing is to get it checked by a professional to avoid long term problems.

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